Hermes Fulfilment Introduces First Exoskeletons in Ansbach

Hermes Fulfilment supports employees at the logistics center in Ansbach. After extensive testing, electrically operated exoskeletons are being used for the first time, which primarily stabilize the lumbar spine and relieve the back muscles when lifting heavy furniture. “This reduces the physical effort, decreases the risk of accidents, and thus protects the health of our workforce,” emphasizes Volker Weidemann, Managing Director of Hermes Fulfilment Ansbach GmbH and head of the logistics center.

(Hamburg/Ansbach) The location specializes in the logistical handling of large-volume products weighing more than 31.5 kilograms. This includes primarily furniture, large electrical appliances such as washing machines and refrigerators, as well as upholstered furniture and carpets. The large items are mostly stored in shelves up to 12.40 meters high and are usually picked by hand at ground level on pallets. Adopting a bent posture during this process puts additional strain on the lower back, as the lifted items

The exoskeleton Cray X from German Bionic provides physical relief in the logistics center in Ansbach. It weighs about seven kilograms, is secured to the body with adjustable straps, and is worn like a hiking backpack. “At the height of the pelvic crest, there are electric motors that assist lifting movements with a pulling force of up to 27 kilograms,” explains Volker Weidemann. “As a result, the force exerted on the lumbar spine when picking furniture and large appliances is significantly reduced and redirected to the hips and legs.” A positive side effect: Employees find it easier to lift and carry goods.

“The health of our workforce is our top priority,” emphasizes Volker Weidemann. “That’s why it is natural for us to prevent illnesses and invest in measures that relieve our employees in the long term during the logistical handling of large-volume products.” So far, two exoskeletons have been deployed in Ansbach, costing around 34,000 euros in total. More of these power backpacks will be acquired if the tests also yield positive results at other locations. “You do have to get used to these robotic suits, but the interest is high,” says Volker Weidemann. The respective device settings can be saved. After entering a PIN via the operator menu, the exoskeletons adjust themselves automatically. “This way, they can also be used by multiple employees without needing to be reconfigured each time,” explains Volker Weidemann.

Appreciating the Performance of the Workforce

The impact of exoskeletons on absenteeism in the logistics center in Ansbach has yet to be determined. “It’s too early for that. What matters is that the level of physical exertion decreases. Because what the workforce accomplishes here every day deserves our appreciation,” says Volker Weidemann. And there’s one more thing that is very important to the managing director: “We are creating a modern, motivating work environment. This is certainly a factor that should not be underestimated in light of demographic change and the noticeable shortage of skilled workers.” Currently, around 150 employees are employed at Hermes Fulfilment in Ansbach.

Photo: © Hermes Fulfilment